Rinnai ES22 Dokumentacja

Rinnai ENERGYSAVER® Direct Vent Wall Furnace Installation Fundamentals

10 The ENERGYSAVER has the ability to heat an entire structure from a central room. Here’s how: • 2nd law of thermodynamics – Heat seeks cold • Once

11 • Variable speed technology – Modulating gas and air based on the heat loss at that moment 74° 72° 70° 68° 66° 74° 72° 70° 68° 66° On / Off Single

12 1. Combustion fan purges heat chamber, PCB verifies fan rotation 2. Ignition spark begins 3. When sensing electrode detects spark, gas valve assem

13 Control Panel Review (C-Series models) Child Safety Lock Temperature Control and Display- Display will enter a power saving dimmer mode during norm

1. Child Safety Lock 2. Economy Feature 3. Timer 1 and 2 Note: While off, pressing Timer 1 and 2 together will change the display from Fahrenheit to C

15 Control Panel Review (all other current models) Fahrenheit L (approx. 55) 60 62 64 66 68 70 72 74 76 78 80 H (approx. 95) Celsius L (approx. 13)

16 After 30 minutes of maintaining 70°F, the unit will maintain 68°F Economy Mode is designed to save gas usage over time. • The Economy Function is

17 C-Series ENERGYSAVERS® have two primary methods of operation: • Exclusively as a thermostatically controlled furnace • When left to operate on a co

18 • If needed, the Override button can be selected to temporarily turn on or off the timers to allow manual operation. • If the unit is operating d

19 • Daily schedule: • Occupants wake at 5am • Home is empty from 9am until 4pm • Occupants are asleep from 11pm until 5am 12am 2am 4am 2pm 12noon 8

2 Rinnai ENERGYSAVER® Direct Vent Wall Furnace Installation Fundamentals The following course is approved for NATE continuing education hours (CEH’s).

20 All ES, EX, and C-Series models will attempt restart after a power failure or flame failure to ensure heating is not interrupted for extended perio

21 • Should a high gust of wind, gas outage, etc. occur that affects the flame characteristic, the unit will automatically shut down, purge the combus

22 Fault Codes • A fault code will flash on the unit when a fault occurs. The unit will stop operating. • Operation intervention is required for al

23 • Warranty Warranty and Maintenance Rinnai ENERGYSAVER® Furnace Warranty Heat Exchanger Coverage Parts Reasonable Labor 10 years 5 years 2 year

24 • All units are approved up to 10,200 feet. • The Installation manual and the conversion manual supplied with each unit has instructions for high

25 • All ENERGYSAVER® models now have the ability to set a maximum temperature limit directly from the control panel. This procedure is NOT in the man

26 This overview is not meant as a substitute for the installation and owner’s manual. Every furnace is shipped with a manual that should be followed

27 •A manufactured home (USA only) or mobile home OEM installation must conform with the Manufactured Home Construction and Safety Standard, Title 24

28 Installation Guidelines • This appliance discharges a large volume of warm air next to the floor. Any particles in the air such as cigarette smoke

29 Always wear personal safety equipment when using power tools • Cordless / Electric drill • 3 inch hole saw • 5/8 inch X 18 inch pilot drill bit

3 Rinnai Service and Support (800-621-9419) Rinnai America also provides the following web sites for support: • www.rinnai.us – our main site for all

30 View of Properly Installed Unit

31 All hardware needed for *standard installation is included in package with furnace. *Included with furnace: • Installation and owner’s manual • W

32 Inspect packaging to ensure all parts and installation materials are removed before discarding. Furnace Packaging and Hardware Top of box contains

33 Furnace Packaging and all Hardware Back spacer mounting brackets Exhaust pipe stoppers and clamps Sheet metal screws for attaching back spacers to

34 1. The packing board used for shipping can also be used to place under the unit if needed when installing on carpet. • When the furnace is install

35 Identifying the Installation Location 2” (50 mm) 40” (1 m) Maintain 9” (225 mm) above for filter removal 2” (50 mm) Zero clearance to back wall and

36 Identifying the Installation Location VENT LOCATION Consider the following requirements when locating the outside vent termination: • 12” clearance

37 Interior Wall Preparation 1. Cut the template out of the box. 2. Ensure bottom of template is cut correctly. 3. Temporarily tape the template to t

38 Interior Wall Preparation SCORING THE WALL 1. Ensure vent hole will NOT compromise any structure support (stud), electrical, plumbing, HVAC system

39 Interior Wall Preparation INSTALLING THE MOUNTING BRACKET Using the two previous scored screw holes, mount the rear mounting bracket to the wall.

4 EX17C EX22C ES38 EX08C EX11C Product Model Numbers and Specifications NEW MODELS PREVIOUS MODELS CFM* MAX POWER* DECIBELS* INPUT BTU RANGE* AFUE (E

40 Interior Wall Preparation 1. Interior: Using a 3” inch hole saw, drill the vent hole guided by the previously drilled pilot hole. 2. Exterior: Cont

41 1. Prepare the drip leg for furnace connection. NOTE: Do not attach the right side back spacer yet to allow enough space for tightening these fitti

42 Furnace Preparation INSTALLING THE LEFT AND RIGHT BACK SPACERS The left and right back spacers are installed with a tab and slot at the top and mi

43 Furnace Preparation INSTALLING THE AIR INTAKE HOSE CLIP Mount the hose clip at the bottom of the furnace as shown below. Models prior to 2010 use a

44 Vent Termination VENT TERMINAL PREPARATION • The flue manifold (vent) must exhaust to the outside. Do not exhaust into other rooms. • The flue is

45 FLUE MANIFOLD DISASSEMBLY Vent Termination • The flue manifold consists of 3 parts: • Inside connection • Sleeve • Outside terminal 1. Disassemb

46 1. Measure the wall thickness through the previously drilled hole. The end of the sleeve should protrude 3/16” – 3/8” (5-10mm) from the outside wal

47 Vent Termination ATTACHING THE SLEEVE 1. Slide the sleeve through the interior side of hole. Ensure label “Top” is installed at the top of hole. 3

48 Vent Termination INSTALLING THE OUTER VENT TERMINAL 1. From the outside, insert the terminal into the sleeve with the marking “TOP” at the top. Th

49 Vent Termination INSTALLING THE INSIDE CONNECTION ASSEMBLY 1. Push the assemble into the terminal tube with the label “top” matching the location

5 Features and Benefits • When sized correctly, the ENERGYSAVER® Furnace can be used as a whole house/primary heat source. • Easy Control and Operatio

50 Vent Termination OUTSIDE VIEW OF CORRECTLY INSTALLED TERMINATION

51 Final Gas Line Preparation IMPORTANT: Ensure all code and gas line sizing requirements are followed. Shut off valve should be located in a manner

52 Sliding the Furnace into Place SLIDING THE FURNACE INTO PLACE 1. If necessary, the unit can be leveled using the adjustable legs under the front ri

53 Connecting the Vent Flue CONNECTING THE VENT FLUE 1. Slide the stainless steel exhaust tube until it is fully inserted into the manifold. NOTE: Nev

54 CONNECTING THE VENT FLUE (continued) The following components can be connected by reaching behind the appliance as it is positioned against the wal

55 Connecting the Air Intake CONNECTING THE AIR INTAKE The following components can be connected by reaching behind the appliance as it is positioned

56 1. Install the bracket on the rear of the top spacer with 2 decorative sheet metal screws. 2. Place top back spacer on the back of furnace, clippin

57 1. Insert screws for top spacer on right and left side of back spacers. 2. Tighten two sheet metals screws on top back spacer. Installing the Top B

58 Prepare for Operation 1. If needed remove the toe kick plate to fill the humidifier tray. 2. Fill the humidifier tray according to the installation

59 ES38 Vent and Gas Connection Differences Shipped with each ES38 is a vent adaptor that reduces the 50 mm diameter exhaust to 30 mm for connection t

6 Features and Benefits • The unit’s standby power consumption is less than 1 watt. • Seven-stage Intelligent Modulating Gas Valve and blower c

60 Extended Venting And High Altitude Installation Procedures

61 Vent Extension Installation Requirements The following is an overview of guidelines and installation of Rinnai Direct Vent Furnace vent extensions

62 Vent Extension Installation Requirements The following is an overview of guidelines and installation of Rinnai Direct Vent Furnace vent extensions.

63 • The table below illustrates each model’s permissible vent length and kit part numbers Specific Venting Changes MODEL ES08/EX08C ES11/EX11C ES17/

64 PCB Adjustments for extended venting or high altitude MODELS: EX08C, EX17C, EX22C, ES38 These models do not require an adjustment for vent length—o

65 PCB Adjustments for extended venting or high altitude MODEL: EX11C With power off, remove front cover and press the test button on the PCB. Use the

66 FOT-155 EXTENSION SET: 12-20 INCHES Selecting the Correct Vent Extension Kit EXAMPLES OF EXTENSION SETS • The following examples are for ES11 /E

67 Use the pipe stoppers, connectors, clamps, and screws according to each extension set and model’s installation instructions to ensure no leakage of

68 Use the pipe stoppers, connectors, clamps, and screws according to each extension set and model’s installation instructions to ensure no leakage

69 Flexibility for venting terminations is engineered into every Rinnai unit. Note below where the exhaust alignment position can be changed by moving

7 Safety Features • Self Diagnostic Circuitry-Should the ENERGYSAVER® detect an unsafe operating condition, the unit will shut down and a fault code w

70 Vent Extension Installation Guidelines PREPARING FOR EXTENSION INSTALLATION 3. Measure from the end of the furnace exhaust to the point of termina

71 Vent Extension Installation Guidelines INSTALLING THE EXHAUST EXTENSION 1. The exhaust is connected between the bent pipe at the rear of the furnac

72 Vent Extension Installation Guidelines CONNECTING THE AIR INTAKE EXTENSION 3. Remove the air intake elbow from the furnace intake hose (reverse thr

73 Vent Extension Installation Guidelines MOUNTING COMPONENTS 1. Both the exhaust and air intake extensions are supported by clamps which are attached

74 Decorative Covers For Vent Extension Kits

75 Vent Cover with Elbow Vent Cover and Termination Cover Basic Installation Vent Extension Decorative Cover EXAMPLES OF VENT COVERS

76 Basement Installation painted vent cover Painted without priming Basement Installation rough in stage Basement Installation finishing stage Vent

77 • The simple design provides an easy and attractive way to cover vent extensions • The mounting bracket is installed to the wall behind the extensi

78 MODEL ES38 ES11, EX11C, ES/EX17(C), ES/EX22(C) DIAGRAM WITH DIMENSIONS TYPE OF VENT COVER Flue Manifold Cover Use kit FOT-132 Manifold Kit A Use

79 This completes the direct vent installation course. Please contact technical support with any questions or issues. 1-888-746-6247 DV Installation

8 Safety Features • Overheat protection- Multiple temperature sensors monitor the appliance’s temperature. Shut down occurs if an unsafe operational t

9 To ensure the ENERGYSAVER operates as designed, an industry standard Btu heat loss calculation must be performed on the area to be heated. • This ca